Passenger Vehicle

The global automotive industry is on the verge of disruption. Digitization, Increasing automation and new business models have revolutionized other industries, and the automotive industry will be no exception to such a revolution. Four technology-driven trends—electrification, Shared mobility, Connectivity and autonomous driving—are leading the automotive industry to this disruption. These trends will shift markets and revenue pools, Change mobility behavior and build new avenues for competition and cooperation.

We at Wissen baum understands increasing urbanization come environmental challenges due to high levels of vehicle emissions. To combat this, Governments across the world have announced regulations on emissions and efficiency that are expected to become stringent with time. In the case of India, Crude oil imports account for a significant portion of the current account deficit and also create dependence on certain global regions to meet fuel needs of the country

Challenges like uneven roads, low spending capacity and lack of government support still act as hurdles to the electric vehicles becoming a mass market product. 

We offer our consultancy in following sub domain - Automotive lighting, Automotive bumper system, Automotive ORVM, Automotive Outer driver handle, Automotive roof racks.



Passenger Vehicle – Interior

Domain: Instrument Panel | Console | Door | Trims | Seating | Airbags


Our Services

  1. Product Design
    • Styling Feedbacks, Packaging & Feasibility, Master section,3D parametric CAD, Gap & Flush Study ,DFA/DFM , Layout Drawings & GD&T, Kinematics Studies, Continuous Engineering (Change Management) and Dimensional Management

  2. Advance Engineering
    • FEA analysis for Structural durability
    • Eigen mode analysis and Frequency response
    • Crash Analysis as per ECE-R 21, (ECE-R 14, 15, 16, 17), FMVSS 201, FMVSS 210, ECE-R 94, ECE-R 95
    • CFD analysis as per FMVSS 102

  3. Value Engineering
    • Weight reduction (Thin sections), Standardization, Sourcing change
    • Metal to Plastic conversions

  4. Manufacturing Engineering
    • Material selection
    • Tool Design HPIM components
    • Manufacturing Process Validation
    • Proto design (SLA/ SLS/ FDM /DMLS/ CNC / SFT TOOLING & TOOLED PARTS/ VCCUME CASTING)

  5. Quality Control
    • Dimensional management
    • Dimensional data management as per 6 Sigma



Passenger Vehicle – Exterior

Domain: Bumpers | Lighting | Mirror | Handles


Our Services

  1. Product Design
    • Styling Feedbacks, Packaging & Feasibility, Master section,3D parametric CAD, Gap & Flush Study ,DFA/DFM , Layout Drawings & GD&T, Kinematics Studies, Continuous Engineering (Change Management) and Dimensional Management

  2. Advance Engineering
    • FEA analysis for Structural durability
    • Eigen mode analysis and Frequency response
    • Crash Analysis as per ECE R 42, GTR 8, AIS 100, Euro NCAP, IIHS, RCAR
    • CFD analysis for Automotive lighting

  3. Value Engineering
    • Weight reduction (Thin sections), Standardization, Sourcing change
    • Counter measure value engineering

  4. Manufacturing Engineering
    • Material selection
    • Tool Design HPIM components
    • Manufacturing Process Validation
    • Proto design (SLA/ SLS/ FDM /DMLS/ CNC / SFT TOOLING & TOOLED PARTS/ VCCUME CASTING)

  5. Quality Control
    • Dimensional management
    • Dimensional data management as per 6 Sigma

Passenger vehicle - Emission control

Domain: Radiator | EGR | Exhaust system


Our Services

  1. Product Design
    • Packaging & Feasibility, Master section,3D parametric CAD, Gap & Flush Study ,DFA/DFM , Layout Drawings & GD&T, Kinematics Studies, Continuous Engineering (Change Management) and Dimensional Management

  2. Advance Engineering
    • FEA analysis for Structural durability
    • Eigen mode analysis and Frequency response
    • Thermal durability calculations
    • CFD analysis for heat and mass transfer

  3. Value Engineering
    • Metal to plastic conversions (Radiator and underbody parts)
    • Flow and heat transfer path optimizations

  4. Manufacturing Engineering
    • Tool Design HPIM components, Sheet metal components
    • Manufacturing Process Validation

  5. Quality Control
    • Dimensional management
    • Dimensional data management as per 6 Sigma

  6. IoT design and integration
    • ODB 2 Port , Temperature sensor gateway device coupling with ethernet IP, Cloud connection, Data monitoring, Data processing, Emission control.

Passenger vehicle – Drive train

Domain: Drive Train | Axle | Suspension


Our Services

  1. Product Design
    • Packaging & Feasibility, Master section,3D parametric CAD, Gap & Flush Study ,DFA/DFM , Layout Drawings & GD&T, Kinematics Studies, Continuous Engineering (Change Management), and Dimensional Management

  2. Advance Engineering
    • FEA analysis for Structural durability, shock durability
    • Eigen mode analysis and Frequency response
    • CFD analysis for heat and mass transfer calculations
    • MBD analysis for efficiency calculations and Vibrations

  3. Value Engineering
    • Minimizing the inertia losses
    • Flow and heat transfer path optimizations

  4. Manufacturing Engineering
    • Manufacturing Process Validation

  5. Quality Control
    • Dimensional management
    • Dimensional data management as per 6 Sigma